86--13526615783
Doing factory has been master the technology of high fructose corn syrup production plant
establishment. At the same time, our company focus on developing all
these technological equipments into advanced automatic control
processing system, and control them in one equipment. During the
business dealings with customers, our company strictly insist the
principle of integrity and fairness. Our factory outlet fructose syrup
production projects all designed and construction by specification
technique and client's requests. Just for this, our company can be a
good partner and help glucose syrup processing plant sustainable
development.
Following is the High fructose corn syrup production process from Doing Company introduction:
1. Raw material starch preparation for making fructose syrup:
Requests
starch content more than 80%, water content less than 14%, there is no
mildew in the raw grain, then send them to conveyor.
2. High fructose syrup production mixing and liquefaction process:
Mixing
the starch with water, adjust the concentration to 18Be, PH value to
5.6–6.0. After the α-enzyme which is high temperature resistance adding,
deliver to jet liquefier with steam heating up to 100–108℃ to be
liquefied.
3. Protein filtration in fructose syrup plant:
The
liquid hydrolysis qualified dextrin solution (DE value about 20) is
sent to the plate frame filter for protein separation and filtration,
get a clean liquid.
4. Saccharification:
Conveyor the liquid to saccharifying tank, adjust the temperature to 60℃, PH value about 4.2–4.8, add some saccharifying enzyme, keep 36–50 hours.
5. Decoloring by activated carbon adsorpation:
6. Ion exchange in high fructose syrup production line:
When
the solutions is cooled to about 40~45℃, it is sent to the ion exchange
column for ion exchange treatment. The conductivity of the solutions is
less than 20ppm.
7. pre-evaporation of high fructose corn syrup production machine:
Preconcentration of the syrup solutions after ion exchange to 45Bx.
8. Isomerism in fructose syrup production line:
Add
magnesium sulfate and sodium pyrosulfite to 45Bx syrup solution, after
the PH value adjust to 7.5–8.0, send to isomerism column, Adjust the
feed flow of the heterogeneous column, so that the content of the export
fructose is about 42~44.
9. F42 high fructose syrup evaporation in high fructose corn syrup production plant:
The
solution is concentrated to 71Bx after the second separation, which is
the finished product fructose syrup. In addition, the part is condensed
to 60Bx and sent to chromatographic separation.
More details about how to produce high fructose corn syrup, contact us freely
Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086–371–56771822 / sales@syrupmachine.com
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